www.tonitec.net Technology for a Batter Life Semiconductor & Automation Equipment SEMICONDUCTOR EQUIPMENT AUTOMATION EQUIPMENT INSPECTION SYSTEM CONVERSION KIT is a business system optimized for all processes of manufacturing specialized with customizing design, assembly, programming and set-up, ensuring product quality and delivery time to meet customer's needs. We are doing our best to provide the best value and service to our customers by continuously researching and developing for the best quality and trust based on the best technology, talented people, and abundant experience to meet the
needs of the rapidly changing market. Business Area Semiconductor equipment Based on over 30 years experienced know-how, Tonitec Co., Ltd. is specialized in manufacturing for semiconductor back-end equipment. It has specialized technology and patents in the process of sorting by singularity and defect type, mainly including Pick and Place System, Saw & Placement System and Cam press Trim/Form/Singulation system using die-set. Automation equipment We will build an automation system that satisfies our customers by using the knowledge of robotics, vision, pneumatics, and programming applied to
the automation system, as well as an experienced understanding of all processes such as assembly, sorting, and packaging required for process automation. Inspection system Using vision camera inspectors to detect product defects, monitor production lines, guide assembly robots, track, classify, and identify parts, it improves quality, eliminates errors, and reduces costs. Tonitec vision camera inspection systems perform best in part inspection, identification and guidance and it is easy to use and maintain and deliver consistent, reliable performance in the most demanding applications. 2
SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT SEMICONDUCTOR EQUIPMENT 반도체 장비 AUTO SAW AND PLACEMENT SYSTEM ● Model : TC-ASP-30 ● Vision inspections (Option for 6 Sides Inspection) ● Twin Chuck Dual Spindle Engine - 1st : Package type / orientation ● Input device : Touch screen & Button - 2nd : Mark - 3rd : Ball / Pad ● Applicable Strip size : 100x300mm ● Unit Sorting after inspection ● Live-bug (Flipper) ● Unloading to Tray / Tube / Bin ● High Speed Package Picker ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ www.tonitec.net 3 SEMICONDUCTOR
EQUIPMENT 반도체 장비 LASER SAW AND PLACEMENT SYSTEM ● Model : TC-LC-15 ● 1 Source 2 Head : 2 Source 4 Head of Laser ● Input device : Touch screen & Button ● Applicable Strip size : 100x300mm ● Live-bug (Flipper) ● High Speed Package Picker ● Vision inspections - 1st : Package type : orientation - 2nd : PRS - 3rd : Top Inspection - 4th : Bottom Inspection (Option for 6 Sides Inspection) ● Unit Sorting after inspection ● Unloading to Tray / Tube / Bin ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ CAM PRESS TRIM/FORM/SINGULATION SYSTEM ● Model : TC-TFS-90 ● Productivity (SPM) : 90
/ 180 ● Max applicable L/F Size : 100 mmx300mm ● Mechanical Press Driven by Servo Motor ● Vision inspections - 1st : Package type / orientation - 2nd : Lead quality ● Mechanical Index ● PLC Based control / LCD Touch Panel ● Machine direction : Right to Left ● Unloading : Frame Ring / Tray / Tube / Bin ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ 4 SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT PICK & PLACE SYSTEM RING TO RING ● Model : TC-PNP-15 ● Input device : Touch screen & Button ● Productivity (UPH) : 15 K ● Applicable frame Ring size :
6”/8”/12” ● Live-bug (Flipper) ● High Speed Package Picker ● Vision inspection for top & bottom - 1st : Package type /orientation - 2nd : Mark - 3rd : Ball / Pad (Option for 6 Sides Inspection) ● Unit Sorting after inspection ● Unloading : Frame Ring / Tray / Tube / Bin ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ PICK & PLACE SYSTEM RING TO TRAY ● Model : TC-PNP-RT-5 ● Ring to Tray ● Input device : Touch screen & Button ● Model : TC-TFS-90 ● Productivity (UPH) : 15 K ● Productivity (SPM) : 90 / 180 ● Applicable Wafer frame : 8”~ 12” ● Max applicable L/F Size : 100 mmx300mm
● Applicable minimum unit size : 1x1mm ● Mechanical Press Driven by Servo Motor ● 4~6 Individual Picker x 2 module ● Vision inspections ● Machine direction : Left to right - 1st : Package type / orientation ● Vision Inspections : - 2nd : Lead quality - 1st Vision : PKG Type, Orientation, Alignment for Pickup (Top) - 2nd Vision : For system calibration (Bottom) ● Mechanical Index - 3rd Vision : Tray Inspection (Top) ● PLC Based control / LCD Touch Panel ● Reject unit sorting ● Machine direction : Right to Left ● Input Power : 220V, 50/60Hz, Single Phase ● Unloading : Frame Ring / Tray / Tube /
Bin ● Input Pneumatic : 5 kgf/㎠ ● Input Power : 220V, 3PHASE, 50/60Hz ● Air consumption : 1600ℓ/min ● Input Pneumatic : 5kgf/㎠ ● Foot print :1450~2050mm(L)x1150mm(W)x1700mm(H) www.tonitec.net 5 SEMICONDUCTOR EQUIPMENT 반도체 장비 AUTO STRIP/WAFER MOUNT SYSTEM ● Model : TC-AWM-45 ● Applicable with UV & Blue film ● Input device : Touch screen & Button ● Applicable frame Ring size : 6”/8”/12” ● Barcode label attachment ● PC or PLC control ● Option for heating on Chuck table ● Ionizer ● Film Cleaning function ● Vision inspection for type / orientation ● Cassette Magazine loading ● Cassette Magazine
Unloading ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ SEMI AUTO WAFER/STRIP MOUNT SYSTEM ● Model : TC-SWM-30 ● Control Unit : PLC ● Input device : Touch screen & Button ● Dimensions : 600(W)x800mm(D)x700mm(H) ● Desktop design / Safety cover & door ● Weight : Approx. 130kg ● Chuck table vacuum : Yes ● Applicable frame ring size : 6/8/12” ● Ionizer ● Cutter Blade : Ø28-5-0.3mm ● Cover tape rewinder ● Applicable tape : Normal & UV tape ● Chuck table : Non or contact type ● Cycle time : 30” ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ 6 SEMICONDUCTOR
AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT TAPING/DETAPING SYSTEM ● Model : TC-TL-400 ● Output SPH(Strip/hour) : 400 ● Applicable for Nitto/Tomokawa film ● Taping accuracy : ± 0.3 mm ● Applicable Strip size : 100x300mm ● Loading from cassette / Stack Magazine ● Unloading to cassette / Stack Magazine ● Option for heating on working table ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ AUTO FILM TRANSCRIPTION SYSTEM ● Model : TC-AFT-45 ● Applicable with UV & Blue film & Transcription film ● Input : PKG film & Ring frame ● Applicable frame Ring size :
6”/8”/12” ● Barcode label attachment ● PC control ● Option for heating on Working table ● Ionizer ● Film Cleaning function ● Vision inspection for Transcription of film ● Cassette Magazine loading ● Cassette Magazine Unloading ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ www.tonitec.net 7 SEMICONDUCTOR EQUIPMENT 반도체 장비 VISION INSPECTION & LASER MARKING SYSTEM ● Model : TC-LMC-400 ● Input device : Touch screen & Button ● Applicable Strip size : 100x300mm ● Vision inspections - 1st : Package type / orientation - 2nd : Marking Inspection ● Loading by Cassette or Stack Magazine
● Unloading to Cassette or Stack Magazine ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ AUTO FRAME LOADER ● Model : TC-AFL-30 ● Dual Picker type ● 4 x 2 Row on the hot plate ● 4 x 2 Magazine loader ● Index finger on the rail ● Heat up to 200degree ● Customizing Design Available ● Shorter 1 cycle time with 0.01mm pitch control ● Input Power : 220V, 50/60Hz, Single Phase ● Input Pneumatic : 5 kgf/㎠ ● Air consumption : 300ℓ/min ● Dimension : 1665(w)x950(d)x1870(h)mm 8 SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT SEMICONDUCTOR EQUIPMENT
AUTOMATION EQUIPMENT 자동화 장비 AUTO ULTRASONIC WELDING SYSTEM ● Model : TC-USW-1200 ● Applicable for Plastic product ● Rotary feeding ● Tact time : 3sec. ● PLC control ● Sorting for Good / Reject part ● Loading from Parts Feeder ● Unloading to Bin ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ AUTO FRAME LOADER www.tonitec.net 9 ST 1 CO2 Cleaning & Loader #1 Vision Inspection System #1 ST 1 CO 2 Cleaning & Loader #2 Vision Inspection System #2 Laser Marking System #2 nd 2 CO 2 Cleaning & Loader #2 AUTOMATION EQUIPMENT 자동화 장비 PCB INSPECTION SYSTEM FULL LINE ASS ’Y PCB 제조 공정 중 세척,
검사, 마킹, 측정, 선별 등 후공정에 필요한 전 제조 라인의 디자인 및 라인 셋업에 필요한 엔지니어링 서비스를 제공함으로써 고객의 제조 공정에 필요한 니즈를 충족시키고 양산 시스템의 효율성과 편의성을 극대화하여 고객에게 최고의 자동 생산 설비를 제공합니다. Tonitec deliver engineering services what are needed for a design and line setup of the entire manufacturing line for post-processing such as Cleaning, Inspection, Marking, Measuring and Sorting in order to accurately meet our customer’s needs and maximize the efficiency and convenience of mass production systems for the best automative production facilities. 10 SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT Site view
Laser Marking System #1 nd 2 CO 2 Cleaning & Loader #1 Shuttle Module Stacker Baker Un-Stacker AUTOMATION EQUIPMENT Measuring System Sorting System www.tonitec.net 11 INSPECITON SYSTEM 검사 장비 VISION INSPECTION SYSTEM ● Model : TC-VI-120 ● Flipping ● Applicable : Max. 120x300mm PCB ● Utility requirement ● Cleaning : By Air blow & Tape - Electrical power : 220V, 50/60Hz, 3PHASE ● Stack Loader / Bin or output for Inline - CDA ( compressed air ) : 5 kgf/㎠ ● 18 Axis of servo motor driven - Air consumption : 1200ℓ/min ● Good / Rework / Reject sorting ● Foot print : 2450(L)x1700(W)x1800(H)mm ● PC
based control 12 SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT INSPECITON SYSTEM SEMI AUTO INLINE ASSEMBLY SYSTEM ● Model : TC-SAM-12 ● Type of Jig Transferring : Walking beam ● Manual Loading ● UV Dispensing and cure ● Part insert ● Cover up ● Inspection / Marking / Sealing ● Manual Ejecting ● Tact time : 12" ● PC and PLC control ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5 kgf/㎠ THICKNESS MEASURING SYSTEM ● Model : TC-TM-01 ● PC based control ● Stand alone or inline ● Walking beam index ● X-Y-Z Axis robot ● Automatic or manual input / output ●
Applicable : Wafer, PCB strip, 3D Glass, Package unit ● Thickness measuring sensor applied ● Resolution : ±0.002mm ● Tack time : 4~6 seconds ● Input Power : 220V, 3PHASE, 50/60Hz ● Input Pneumatic : 5kgf/㎠ www.tonitec.net 13 MODULES for EQUIPMENT 기존장비의 노후로 인한 MODULE, CONVERSION KIT 교체시 고객의 요구에 맞는 리버스 디자인을 통한 설계의 재해석으로 생산성 및 편의성을 향상시켜드립니다. 반도체, 자동화 장비 및 검사 장비에 장착된 구성품들을 토니텍 만의 노하우로 손쉽게 교체/공급받으실 수 있습니다. In case of replacing older modules and conversion kits, we will improve productivity and convenience by reinterpreting the design through a reverse design that meets the customer’s needs.
Components installed in semiconductors, automation equipment and inspection equipment can be easily supplied and replaced with TONITEC’s unique know-how. CASSETTE ON LOADER TRAY OFF-LOADER MECHANICAL SERVO PRESS PITCHING PICKER SORTING PICKER TAPING UNIT 14 SEMICONDUCTOR AUTOMATION INSPECTION CONVERSION EQUIPMENT EQUIPMENT SYSTEM KIT MODULES for EQUIPMENT CONVERSION KIT DIESET CONVERSION KIT TRIM/FORM/SINGULATION TRIM/FORM/SINGULATION CONVERSION KIT SAW & PICK AND PLACE SYSTEM Unit Picker x1 Precise table x2 Flipper table x1 Idle table x1 Dry block x1 Unit Picker x1 Strip Picker x1 Chuck table
x1 www.tonitec.net 15 Technology for a Batter Life www.tonitec.net TONITEC CO., LTD. Distributed by 602, 603 (Hyungje Knowledge Industry Center) 150 Namdongdae-ro, Namdong-gu, Incheon, Korea TEL. +82 32 715 7892 FAX. +82 32 232 3191 Email. sales@tonitec.net (주)토니텍 인천 남동구 남동대로 150(고잔동) 형제전기 지식산업센터 602, 603호 TEL. 032 715 7892 FAX. 032 232 3191 Email. sales@tonitec.net
